Let There Be Light

Let There Be Light

Is it just my being “elderly” or are you also bothered by

encounters with the new oncoming auto headlamps with their

weird color and intense glare? The “green” movement has

focused attention on the need to reduce energy usage, not only

to conserve our sources of energy such as coal and oil but also

to reduce pollutants contributing to greenhouse warming and to

increasing health hazards. One way to save energy is to pay

more attention to the way we light our houses, offices, streets,

autos, etc. New light sources are being promoted, for example,

fluorescent and halogen lamps for the home or those auto

headlights. But these light sources have some disadvantages;

they”re more costly, sometimes less safe (fires in the home due

to overheating) and the light itself may not be as pleasing as

that from the ordinary incandescent lamp. There”s also the

problem of convincing the consumer to make the significantly

larger capital investment for a longer lasting bulb that in the

end will be less costly to operate.

There is another light source that has been quietly worming its

way into our lives in a manner that we hardly even notice. This

is the light emitting diode (LED). Those little green, yellow or

red lights on your computer, VCR or telephone are almost

certainly LEDs. You may not know that row of bright red

lights on the back of the car ahead of you is just a bunch of

LEDs. One of the neat things about LEDs is that they consume

very little power compared to the ordinary light bulb, which

also gives off a lot of heat. LEDs are even making their way

into traffic lights. There are millions of traffic lights

consuming billions of kilowatt-hours of electricity every year.

Replacement of all the incandescent bulbs in these traffic lights

would save perhaps 80-90% of that electricity. The LEDs

would also last a lot longer. Again, the labor and capital

investment to convert all the traffic lights is a major obstacle.

I am very fond of LEDs, having spent a decade working on

those little critters. The material we used was a compound

called gallium phosphide, formula GaP, just like the clothing

chain. Pure GaP is an orange material that, when sliced and

polished, looks like orange colored Lucite plastic. Like the

silicon in the silicon chip, GaP is also a semiconductor, sort of

in between a metal like copper and an insulator like most glass.

For those of you who care, the LED is simply a pn junction

(the diode) with a couple of wires attached. The pn junction is

the basic feature of all your transistors and silicon chips and is

formed by simply adding a little bit of this to one part of the

silicon and a little bit of that to the other part. “This” and “that”

for silicon might be arsenic and aluminum or zinc and sulfur

for GaP.

When I first joined the LED project in the Research Area of

Bell Labs in the early 60”s, we had to look through a

microscope to see the light coming from our pn junctions. The

beauty was that you really didn”t need any sophisticated

instruments or tests other than your eyeball to see whether or

not you were making progress. As time went on, we didn”t

need the microscope to see the light pouring out of the little

device. The GaP chips were typically about the size of the “o”

in this line of type.

Our first job was to make red LEDs. We could get red light by

adding zinc and oxygen to the GaP. Some of our theoretical

physicists didn”t believe the red was due to the zinc and oxygen

and proposed exotic theories for other sources of the light.

However, we simple-minded chemists knew we couldn”t get

the red out without them. Any good theorist can explain

anything, even if it”s wrong, and somebody finally showed zinc

and oxygen atoms sitting next to each other in the GaP

produced the red light. One of the great things about Bell

Labs was the opportunity to interact with the best physicists,

chemists and engineers in a friendly but competitive manner.

Eventually, we made the world”s brightest LEDs and I became

a supervisor of an LED materials group in the Development

Area at Bell Labs. I was in for a shock. It took us about a year

to make LED material that gave LEDs as bright as our LEDs in

Research. It was then that I appreciated that developing

something for practical application was not the simple matter

that many of us in Research had imagined. Fortunately, I had

the good fortune to have in my group some very good people

who made material that gave LEDs that were 4 times brighter

than our earlier LEDs. Eventually, Western Electric (now

incorporated into Lucent Technologies) manufactured GaP

LEDs by the millions for use in the old Bell System. (Yes,

Virginia, there once was a telephone system in the U.S. that

combined local and long distance, research and development,

and manufacturing in a regulated monopoly. If anything went

wrong you just called “the Phone Company”!)

Others at Bell Labs and elsewhere made green and yellow

LEDs by adding nitrogen to GaP or by using other compounds

of gallium. Today, almost 30 years later, by using these other

compounds and by working hard at encapsulating these LEDs

in the appropriate reflecting packages to minimize losses of

light, we have LEDs with brightnesses about 10 times larger.

When I was in the Research area, we had people asking if

LEDs could be used in traffic lights. We considered the

question to be ridiculous. How wrong we were!

You may remember that I mentioned in a previous column

working for NACA, the predecessor to NASA. I just searched

the NASA website and found an unexpected application for

LEDs in “astroculture”, agriculture in space. The LED not

only emits a lot less heat than an incandescent lamp but, by

proper choice of material, can be tailored to emit light of just

the right wave length for growing potatoes in space! Indeed,

experiments on growing potato, wheat and mustard plants took

place on one of the space missions in 1995. Farming in space

could well be a growth field but don”t go out and buy John

Deere stock yet. I think the astroculture market needs further

development!

Another more immediately rewarding application of LEDs if it

proves feasible is in the treatment of cancerous brain tumors.

Trials are in progress in which a light sensitive drug is injected

into a patient”s bloodstream and an LED probe is inserted in the

brain in the area of the cancer. The probe can be used for

hours at a time and the emitted light activates the drug which,

hopefully, kills the tumor. A more prosaic use of LEDs is in

your washing machine, replacing the laser that is now used in

some machines to sense turbidity of the rinse water and thus

controls the length of the rinse cycle.

LEDs have more frivolous uses. In 1970, I gave a talk at a

meeting in Los Angeles wearing a battery-powered tiepin

decorated with alternately flashing red and green LEDs. It was

a minor sensation. I was most impressed a couple years ago in

a Las Vegas showroom when a gorgeous, scantily clad young

lady circulated among the audience selling a number of novelty

items employing LEDs. The young lady”s costume was also

decorated with flashing LEDs in strategic locations. Being a

scientist, I naturally ignored her physical attributes and asked

about the power source for these embellishments. She said she

was planning to use lithium batteries (see a previous column),

with their higher voltages and longer life. Unfortunately, the

Folies Bergere show started and I couldn”t pursue this most

stimulating discussion.