Another Broken Barrier

Another Broken Barrier

Last week I touched on breaking of the speed-of-light barrier by

NEC researchers in Princeton. In the same vein, Brian

Trumbore called my attention to an article in the July 10 issue of

U.S.News & World Report subtitled “Three technologies break

the speed barrier”. In this case the author, Dori Jones Yang, was

talking about Moore”s Law, not the speed of light. The three

technolgies were computer graphics, computer data storage and

optical fiber networking. The point was that these technologies

are progressing at a much faster rate than Moore”s doubling of

the number of transistors on a chip every 18 months.

Concerning graphics, only 6 years ago it took a $300,000

computer to attain graphics much less realistic than on today”s

$400 computers for kids. The popularity of computer games is

given as the main reason for this spectacular progress. I myself

only indulge in computer gaming when my 7-year old grandson

comes to visit. I have an older computer golf game, which is

fairly realistic and challenging, but I can”t tell whether I”m in the

rough or on the fairway. My newer game has quite realistic

visual effects and Arnie Palmer looks, talks and swings like the

real McCoy. To boot, Arnie and a number of golf courses (e.g.,

St. Andrews) are resident on my hard drive; no need to insert the

compact disc every time we want to play. Did I mention last

week that I sank a 60-foot putt at St. Andrews?

As a stockholder of AT&T, I”m not so enthusiastic about the

rapid advances in optical fiber networking after reading an article

by Scott Woolley in the July 3 issue of Forbes magazine. He

points out that the huge advances in fiber optic capacity have

made the cost of carrying a long distance telephone call so low

that it costs the company more to bill you for the call than it does

to carry it. This is the reason for all the talk about “free” phone

calls. In the not too distant future, you will pay a fixed monthly

fee, just as you now do for Internet access. You will then be

free to call Aunt Millie in Tacoma as many times and for as long

as you want with no added charge. That will be the end of the

billions in profits on metered phone calls, spurring the large

number of mergers and acquisitions in the telecom industry and

the jockeying for positions in cable and the Internet.

I myself dread every time there”s a merger or spin-off since the

breakup of the old Bell System in 1984. Then, I was in a

dividend reinvestment program in just AT&T. Suddenly, it was

DRIPs in AT&T plus the 7 Baby Bells. Then they began to

merge, acquire and/or spin off companies such as Lucent, with

the resulting fractional share distributions that must be reported

to the IRS. Calculating the cost basis is a real pain, if not

impossible! (By the way, for those of you who”ve followed the

saga of my $2500 estimated tax payment, mistakenly encoded as

$25.00, there has finally been a resolution, I think. I visited my

bank a week or so ago and Lizzie, bless her soul, actually got me

through to a human being at the IRS. This fellow assured me

that they had just located my bank”s adjustment and even as I

type this (July 28) the check should be cleared and no penalty

will be assessed. Bless also the kinder, gentler IRS!)

Compared to all this high finance stuff and the mechanisms of

bank-to-IRS data transfer, data storage is much easier for me to

understand. I mentioned last year that my first computer at Bell

Labs had all of about 20 kilobytes (20 thousand bytes) of

memory and no hard drive. When I retired 11 years ago, I was

happy they allowed me to take home my AT&T computer with

20 megabytes (20 million bytes) of memory on the hard disk.

My present 2-year old Dell computer”s hard disk has about 6

gigabytes (6 billion bytes) of memory. Today, one sees

computer ads touting 30-gigabyte memories as being good for

entry level buyers or even for kids, possibly the most demanding

customers! In her Forbes article, Yang cites a predicted single

drive storage capacity of a terabyte (1 trillion bytes) by the year

2003! This pace of increased storage capacity does indeed leave

Moore”s Law in the dust.

I”m sure that I have read somewhere how many bytes it would

take to record every word in every book ever written. One can

imagine that sometime in the future there will be the equivalent

of the monks who, hundreds of years ago, painstakingly

transcribed books such as the Bible for posterity. The “monks”

of the future will probably be typing the texts of those books too

fragile to scan into the computers. Just think, your new computer

would arrive already loaded with the entire contents of the

world”s literature, in your language of choice. Translation, of

course, would be accomplished automatically through the

appropriate software. To show that I”m with it, I have just

ordered a CD containing the entire contents of the 1999 Journal

of the Electrochemical Society, together with two years” worth of

another companion journal. This permits me to throw out at least

one foot-high stack of journals and partially mollify my wife,

who has been demanding for years that I should start throwing

out some of my stuff now spread out over two rooms and part of

our basement. The $20 spent on the CD will be well worth it!

The science and technology of data storage is discussed in a very

good article by Mitch Jacoby in the June 12 issue of Chemical

and Engineering News (C&EN). The analogy between Moore”s

Law and the progress in data storage is really quite close. Both

integrated circuits and data storage have depended largely on the

pace of miniaturization – of transistors in the case of Moore”s

Law and of the size of the magnetic or optical regions storing the

bits on our hard or floppy disks and compact discs (CDs).

Let”s take a cursory look at how the hard drive in your computer

works. The key is the storage of data as bits on the hard disk in

tiny regions in which the particles are magnetized in one

direction or another. These two directions correspond to “ones”

or “zeros”, the bits on which our digital age is based (remember,

8 bits equal a byte). The challenges include making these

regions smaller and smaller to give more bits of storage on a

given size disk. Having done this, you have to “write” the

information into these tiny regions by altering their magnetic

directions. Without going into detail, this is done by the read-

write head in your computer. Of course, once the writing is

done, you want to make sure the directions stay the same for as

long as you want. This means you have to use materials that are

hardy and not subject to flipping of magnetic direction. We”ll see

later that for very small particles this may be a limiting problem.

Now you have the data stored on the disk. The next problem is

to read it. The slow pace of booting up or downloading stuff

probably stresses you out, so you want to read (retrieve) the

desired data ASAP. One way to do that is to spin the disk faster

and faster so the read-write head sees more bits. Disk drives

typically were spinning at about 5,000-7,000 rpm (revolutions

per minute) a few years ago but today you may find the disk

spinning at 15,000 rpm. This allows the data to be picked up by

the read-write head at such a rate that one disk drive

manufacturer claims you could read the complete works of

Shakespeare in a fraction of a second! But the faster spinning

also leads to heating of the disk drive and makes the job of

materials selection and design of components much more

difficult. For example, heating could supply the energy to flip

the magnetic orientations of particles of the wrong materials.

The hard disk itself is not a simple object. To manufacture it, we

start with a disk of aluminum (or glass) on which we deposit

several layers of different alloys. These layers are known in the

trade as underlayers. One layer might be a nickel alloy, on top of

which is a layer of a chromium alloy. Today, there may be more

than two underlayers. We then deposit the layer of the magnetic

material, possibly an alloy containing cobalt, platinum and

chromium. To protect the all-important magnetic layer from

corrosion and mechanical damage we top it off with a layer of

hard carbon. In a computer, the read-write head comes really,

really close to the surface of the spinning disk. So, we add a

very thin layer of lubricant to provide added protection.

The underlayer materials and structures are key to the control of

the formation of uniform tiny magnetic particles in the magnetic

layer. In addition, the crystal structures of these magnetic

particles, and their magnetic properties, are related to the nature

of the underlayers. There”s a lot of chemistry and metallurgy that

goes into that hard disk. Yet the price of a megabyte of hard

disk memory has fallen from $100 two decades ago to 2 cents

today! Although you”ve probably never seen your hard disk or

even thought about it, you have handled your floppy disks and

perhaps tapes for backing up your files. These also depend on

magnetic storage. Most of us are still using the 3.5-inch floppy

disks with 1.4 megabytes of data storage. More recently, 120-

megabyte floppies of the same size have appeared. CDs and the

more recent compact versatile discs (DVDs) for audio and video

applications rely on light and lasers for reading and writing. But

that”s another story that we”ve touched on in an earlier column.

As with Moore”s Law, the future may be decided by the limits of

miniaturization. Instead of the size of the transistors, for

magnetic data storage it”s the size of the particles or grains in the

magnetic layer. For extremely small particles, the energy to flip

the magnetic orientation of the particles corresponds to roughly

room temperature. On a hot day, whoops, there goes your data!

It”s going to take some ingenuity to keep up the pace of progress

at that point.

For the moment, however, I”m happy to be able to throw out at

least one stack of journals. Now, where do I put all my CDs?

Allen F. Bortrum